Visual Inspection Technology
THE BIGGEST CHALLENGES WITH AUTOMATED INSPECTION ARE
DELIVERING ACCURATE, RELIABLE AND COST EFFECTIVE SOLUTIONS
Roadblocks that prevent success
Complex Parts & Surfaces
Final visual inspection of complex parts is incredibly challenging to automate because of part geometries, variations in acceptable surface finishes, and region specific inspection tolerances.
Scarcity of Data
Data is a solution requirement. Complex parts often have a multitude of potential defect classes, with some being very rare. A scarcity of data typically leads to increased project delays and poor performing systems.
System Performance
Final system performance will ultimately impact the ROI or success achieved by the customer. Customers need solutions that work consistently with minimal support or interventions required.
A unique technology developed by Musashi AI
An architecture of two independent algorithms operating and communicating information to manage complex quality inspection. High performing AI with low initial data requirements. A winning combination of advanced technology for customer applications anywhere.
Our Active i® algorithms:
Anomaly Detection
Training Data Required
| 20-30 Defect Free
Part Samples
|
Defect Detection
| Yes
|
Defect Classification
| No
|
Gauging or Measurements
| No
|
Trained with Defect Free Parts
Heatmap of Anomalies
Instance Segmentation
Training of this algorithm begins with the available defect data at initial deployment. With iterations, this algorithm is optimized for improved detections and defect classification. Assembly verification and gauging checks are also managed by this algorithm.
Training Data Required
| 50-100 Defective Samples
per Defect Class
|
Defect Detection
| Yes
|
Defect Classification
| Yes
|
Gauging or Measurements
| Yes
|
Trained with Defective Parts
Classifies Defects
Technology value:
Active i® accelerates the delivery and improves the overall performance of a working automated vision solution. It was designed specifically to solve real problems and ultimately deliver customer success!
Deployment Challenge
Other Solution Providers
Active i® from
Complex Parts & Surfaces
A solution is delivered that is not capable of complete part inspection
- Incomplete or manual inspection required
- ROI or Cost Savings are not achieved
A solution that is capable of complete part inspection
- Fully automated inspection
- ROI or Cost Savings are achieved
Scarcity of Defect Data
Collect additional customer data
- Delays deployment and adds to project costs
Data unavailability causes poor system performance
- Low accuracy and high number of false calls
Low initial data requirements
- Train and deploy with available data
Iterative model optimization
- Two algorithms managing inspection delivers high accuracy and low number of false calls
System Performance
Experiment with other approaches
- Delays deployment and adds to project costs.
Poor system performance leads to costly interventions
- Customer success is low
Proven performance with the active i® architecture
- Confident deployment of a solution
Accurate and reliable system operation
- Customer success is high
Complex Parts & Surfaces
Other Solution Providers
A solution is delivered that is not capable of complete part inspection
- Incomplete or manual inspection required
- ROI or Cost Savings are not achieved
Active i from Musashi AI. A solution that is capable of complete part inspection
- Fully automated inspection
- ROI or Cost Savings are achieved
Scarcity of Defect Data
Other Solution Providers
Collect additional customer data
- Delays deployment and adds to project costs
Data unavailability causes poor system performance
- Low accuracy and high number of false calls
Active i from Musashi AI.
Low initial data requirements
- Train and deploy with available data
Iterative model optimization
- Two algorithms managing inspection delivers high accuracy and low number of false calls
System Performance
Other Solution Providers
Experiment with other approaches
- Delays deployment and adds to project costs
Poor system performance leads to costly interventions
- Customer success is low
Active i from Musashi AI.
Proven performance with the active i architecture
- Confident deployment of a solution
Accurate and reliable system operation
- Customer success is high
Speak with an expert to see if Active i® is right for your vision application.
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